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Pioneer Industries |
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Monday, 07 July 2008 |
 Pioneer Industries has been custom designing and fabricating process equipment for cleaning, drying and blow-off systems since 1965. Our experience has shown, that no two applications are the same and that the recipe for "clean and dry", while utilizing a blow-off system, must conform to the customers' existing conditions. It is this custom capability and over 35 years of experience that separates Pioneer Industries from it's competitors.
Pioneer Industries has body washers, final finish washers, water test systems, stationary and conveyorized body carrier cleaners, laundry cart sanitize and wash systems, clean tunnels for every application, 25HP to 160HP part and body blow-off systems operating throughout the U.S.A., Canada and Mexico.
 Over the years Pioneer has developed many unique and highly efficient systems to solve a variety of industrial problems. A typical example being body wash / blow-off systems to remove oil and grinding dust by incorporating simple but extremely efficient filtration systems, processing 80+ units per hour. Pioneer’s approach to cleaning varies with each application using combinations of warm or ambient water, at various pressures and volumes, brushes of various materials and specialized chemicals.
A subway car within a custom designed wash - rinse - blow off system
Pioneer Systems are currently used throughout the United states and Canada to wash, clean and blow-off dry many diverse items, such as shock absorbers, combine harvesters and diesel locomotives. Pioneer Industries is a registered vender for all North American car/truck and agricultural vehicle assembly plants as well as most major tier 2 parts suppliers.
Products:
During the manufacture of powdered pharmaceuticals, the ingredients, used, become airborne and may attached to the employee’s safety clothing; this is also true of any industry where airborne particulates present a significant threat so as to warrant safety clothing. Although the employee may be fully protected in disposable gowns mash etc or even a portable air supply, the transition from the work area to an outside environment requires, a fail-safe procedure to contain any particulate resident on the disposable clothing. Through experiments it has been shown that misting water with a hand held atomizer on the clothing, is superior to air lock blow-off systems typically used. Blowing at the clothing in an air lock system while dry, in a contained area, may or may not remove any particulate and may even redeposit any powdered materials or pathogens. With hand held water misting sprays, with or without a disinfectant, any particles will be contained on the protective clothing.
Problems with hand held misting
1 - The hand held mist sprayers produced a very wet mist and in order to cover the whole person takes it to long.
2 - Hand Misting may soak certain areas causing the water droplets to run together and drip on the floor.
3 - Personnel cannot be relied upon to completely mist everywhere on the protective suits
What this PMU provides is contained “Wet Atlantic fog or heavy dew” – water misted so fine that it remains airborne and becomes the environment, enveloping anybody standing within the enclosure. By standing with legs apart and arms raised away from their sides no area is left untouched.
To produce nozzle flows this low, requires an extremely small orifice, which is then coupled with compressed air, boosting the pressure and atomizing the water. Flow rates through any low flow nozzle will typically quickly become blocked with very small partials resident in tap water; the plant water is therefore filtered down to 5micron, a size not visible with the naked eye.
“What if” concerns and the ever-growing list of labour and safety requirements; such as, How will someone react given that they are clothed in an enviro-suit and locked in a Stainless Steel enclosure, with limited visibility, due to a dense, water laden fog. A significant PMU design feature enables the occupant to have override control while still following the operational sequence.
Services:
service what we sell!! Pioneer has fully qualified staff, from millwrights and service technicians, to engineers, CAD designers and draftsmen, who can provide timely repairs and solutions for whatever situation that may arise. We also offer monthly maintenance packages to keep your equipment working at peak efficiency.
Contact:
7-800 Queenston Road, Suite 320
Stoney Creek, Ontario
Canada
L8G 1A7 |
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